Pull Control Method Definition

In order to understand the Pull Control method, it is first necessary to understand the concept of a ‘buffer.’ A buffer is a temporary storage area where materials can be kept until they are needed. The size of the buffer is determined by the amount of time it takes to produce one unit of the product.

The Pull Control method is a manufacturing process control method that uses buffers to ensure that production always meets customer demand. The size of the buffers is based on the forecasted demand for the product. When customer demand increases, the size of the buffers is increased so that production can catch up. When customer demand decreases, the size of the buffers is decreased so that production does not exceed demand.

This method ensures that there is always enough product available to meet customer demand, but it also prevents overproduction, which can lead to waste and excess inventory costs.